Concrete Anchoring Challenges

The fixing holding your equipment in place has to be specified right

Above-ground mining infrastructure places exceptional demands on concrete anchor systems. Heavy equipment, continuous vibration, dynamic loading and harsh operating environments place significant demands on concrete anchors. Selecting the right fixing directly influences the safety, reliability and service life of critical infrastructure.

Dynamic Loading & Vibration
Conveyors, crushers and rotating equipment subject anchors to continual cyclic loading.
Heavy Static Loads
Processing equipment, structural steel and machinery foundations place high sustained loads on concrete anchor systems.
Limited Edge Distances
Existing foundations and compact baseplates often restrict anchor placement.

Retrofit Installations
Many projects involve upgrading or expanding existing infrastructure rather than building new.

Harsh Operating Environments
Moisture, chemicals and corrosive conditions demand durable anchoring solutions.
Long Design Life
Mining infrastructure is expected to perform reliably for decades with minimal maintenance.

These challenges often make conventional expansion anchors unsuitable for critical mining infrastructure, creating the need for an anchoring solution that transfers load through mechanical interlock rather than expansion forces.

Where Liebig Undercut Anchors Are Used

Common Above-Ground Mining Applications

Undercut anchors are specified across a wide range of above-ground mining infrastructure where high loads, vibration, limited edge distances or demanding service conditions make conventional expansion anchors less suitable.

ABOVE GROUND MINING APPLICATION - CONVEYOR ANCHORING WITH HOPPER

Conveyor & Materials Handling Systems

Conveyor galleries

Transfer towers

Ore handling systems

Support structures

Dynamic Loading
above ground mining processing plant foundations

Foundations & Processing Plants

Crushers

Screens

Mills

Processing equipment

High Load Capacity

Plant Infrastructure & Services

Pump stations

Electrical installations

Service suspension

Guard rails

Existing Infrastructure
 Undercut vs Expansion

Why Choose Undercut Anchors Over Expansion Anchors?

When selecting anchors for above-ground mining infrastructure, the key question is how they perform under heavy loads, vibration and long-term service conditions. Understanding the difference between expansion anchors and undercut anchors is critical when specifying safety-critical fixings.

Conventional Expansion Anchors

  • Load transferred through expansion pressure – Relies on friction against the drill hole wall.
  • Performance under vibration – Micro-cracking reduces holding capacity over time.
  • Concrete limitations – Many products are approved only for specific conditions.

Liebig Undercut Anchors

  • Mechanical Interlock – Positive load transfer independent of expansion pressure.
  • Simple Installation – Superplus BLS self-undercuts using a standard rotary hammer.
  • ETA Option 1 – Approved for cracked and non-cracked concrete.

For safety-critical mining infrastructure subjected to vibration, heavy loads or demanding service conditions, undercut anchors provide a more reliable load transfer mechanism than anchors relying solely on expansion forces.

On site

How Liebig anchors install

The Superplus BLS – our most specified product for mining plant — installs in four steps with a standard rotary hammer: no special tooling, no undercutting bit, no load testing required.

Drill

Drill to the specified diameter and minimum embedment depth using a standard rotary hammer and carbide bit

Clean

Blow out the hole with compressed air — removing concrete dust ensures maximum contact and load transfer

Install

The anchor self-undercuts as it’s driven in — no special bit. The cutting edges form the interlock void in the concrete

Torque

Torque to specification. The domed washer flattens at correct torque — visible confirmation that every anchor is correctly set
Recommended Products

Recommended Liebig Anchors for Above-Ground Mining

The Liebig range includes solutions for everything from general plant fixings to safety-critical infrastructure. Our engineering team can help you select the most suitable anchor based on your application, concrete condition and load requirements.

Undercut
Explore Ultraplus
Expansion
Explore Safety Bolts
Expansion
Explore Anchorbolts

Engineering Support

Speak with an Anchor Specialist

Whether you’re designing a new processing plant, upgrading existing infrastructure or selecting anchors for a safety-critical application, our engineering team can help. We’ll recommend the right anchor, provide technical documentation and assist with product selection based on your application, substrate and load requirements.

✓ Product Selection

✓ Load Advice

✓ Installation Guidance

✓ Project-Specific Solutions

Sam Smith
Commercial Development Manager – Anchoring Systems
 

No project is too early. If you’re still evaluating options, we’re happy to discuss your application before specification.